Internal Inspection Report (Physical test report) for Improved Switch Expansion Joints BG 60 Kg to RDSO Drg. No. T-6902,Alt. 2
PHYSICAL REPORT
S. No. |
Description of Material as per |
Tensile Strength (U.T.S) (Mpa) |
Elongation (%) |
Yield Stress (Mpa) |
Charpy Impact (J) |
Bend Test |
Remarks |
|
1. |
Specified Value IRS T 10, IS 2062: 2011 Gr. E250 Quality : BR |
410 Mpa (min.) |
23% (min.) |
250 Mpa min (< 20mm) 240 Mpa min (20- 40mm) |
27J (min.) |
2t |
|
|
MS RDSO/T-6905, RDSO/T-6906, RDSO/T-6907 & Plate Size 14mm Plate Size 16mm Plate Size 20mm Plate Size 25mm |
452 460 468 465 |
27 28 26 28 |
268 266 273 275 |
30 29 28 31 |
OK |
Satisfactory |
||
2. |
Specified Value IRS T 10, IS 2062: 2011 Gr. E250 Quality : A |
410 Mpa (min.) |
23% (min.) |
24 Kgf/mm2 (Min) |
—– |
45° |
|
|
Plate RDSO/T-3915, |
448 438 |
26 28 |
25 26 |
NA |
OK |
Satisfactory |
||
3. |
Specified |
Tensile Strength (U.T.S) 55 – 68 Kgf/mm2 |
Head Soundness At 300 No Crack |
Unscrewing 2kg. – 12kg. |
Drifting 1.5 times of original dia. (No crack) |
Remarks |
||
Track Bolts & Nuts assembly RDSO/T-6910,RDSO/T-6911, |
60 59 62 |
NA |
9 8 8 |
NA |
Satisfactory |
|||
Track RDSO/T-6910,RDSO/T-6911, |
NA |
OK |
NA |
NA |
Satisfactory |
|||
Track RDSO/T-6910,RDSO/T-6911, |
NA |
NA |
NA |
OK |
Satisfactory |
|||
4. |
Specified |
Tensile Strength (U.T.S) 1040 Mpa (min.) |
Elongation (%) 9% (min) |
Proof Load 381 Mpa |
Wedge Test 60 |
Hardness 32-39 RC |
Remarks |
|
H.T.S Bolt ( P. Cl. 10.9 ) RDSO/T-6909 (From Lot) |
1088 |
13 |
OK |
OK |
34 |
Satisfactory |
||
|
H.T.S Bolt ( P. Cl. 10.9 ) RDSO/T-6909 (From |
1085 |
12 |
OK |
OK |
36 |
Satisfactory |
|
5. |
Specified |
Hardness 27-36 HRC |
Remarks |
|||||
H.T.S RDSO/T-6909 (From Lot) |
32, 30 |
Satisfactory |
||||||
H.T.S RDSO/T-6909 (From |
33, 34 |
Satisfactory |
||||||
6. |
Specified Gr.45 C |
Hardness 35- 45 HRC |
Remarks |
|||||
Hardened RDSO/T-6912, RDSO/T-6913 |
42, 39 |
Satisfactory |
||||||
7. |
Specified IS |
Hardness 43- 49 RC |
Flattening Test Decrease height <0.5mm |
Twist Test No sign of fracture through an |
Depth 0.10 max |
Decompression Test |
Remarks |
Single T-10773 |
46 |
OK |
OK |
OK |
OK |
Satisfactory |
|
8. |
Specified |
Hardness 180 – 220 BHN |
Tensile Strength (U.T.S) 200 |
Remarks |
|||
C.I. RDSO/T-6904 |
195 |
234 |
Satisfactory |