Metal Liner Joint Test Report

Metal Liner Joint Test Report

Test Result- Chemical Analysis

S. NoHeat No.Lot No.Qty. (Nos.)Sample sizeChemical Analysis reportAccepted/Not accepted
%C%Mn%Si%S%P
0.22 max1.55 max0.43 max0.045 max0.045 max
13415256301/233000030.1800.8900.1900.0250.025Accepted
0.1800.8800.2200.0230.026Accepted
0.1700.8900.1800.0230.026Accepted
202/233000030.1600.8900.1800.0240.027Accepted
0.1800.8900.2000.0240.026Accepted
0.1700.8900.1900.0220.024Accepted
303/233000030.1700.8800.1900.0220.025Accepted
0.1800.8900.1800.0230.026Accepted
0.1700.8900.2000.0230.026Accepted
404/233000030.1800.9100.2000.0230.027Accepted
0.1700.8900.1900.0210.025Accepted
0.1600.8900.1800.0230.025Accepted
505/233000030.1700.8900.1900.0250.026Accepted
0.1800.8800.1900.0230.026Accepted
0.1800.8900.2200.0230.027Accepted
606/233000030.1700.8900.1800.0240.026Accepted
0.1600.8900.1800.0240.024Accepted
0.1800.8900.2000.0220.025Accepted
707/231507030.1700.8800.1900.0220.026Accepted
0.1700.8900.1900.0230.026Accepted
0.1800.8900.1800.0230.027Accepted

Test results- Hardness Test

S. NoHeat No.Lot No.Qty. (Nos.)Sample sizeHardness value (115 HBW Min.)No. of defectivesAccepted/ Not accepted
13415256301/233000010133, 138, 142, 144, 143, 133, 139, 137, 142, 138,NILAccepted
202/233000010142, 144, 138, 146, 142, 137, 139, 135, 144, 138.NILAccepted
303/233000010137, 139, 142, 139, 138, 137, 137, 136, 137, 142NILAccepted
404/233000010140, 137, 139, 144, 137, 137, 139, 142, 137, 140NILAccepted
505/233000010138, 138, 139, 136, 141, 139, 135, 135, 140, 138.NILAccepted
606/233000010135, 139, 139, 142, 133, 139, 137, 142, 138, 142NILAccepted
707/231507010138, 142, 139, 138, 138, 137, 139, 142, 139, 135NILAccepted

Test results- Freedom from surface defects

S. NoHeat No.Lot No.Qty. (Nos.)Sample sizeFreedom from surface defects OK/ Not OKNo. of defectivesAccepted/Not accepted
13415256301/233000010OKNILAccepted
202/233000010OKNILAccepted
303/233000010OKNILAccepted
404/233000010OKNILAccepted
505/233000010OKNILAccepted
606/233000010OKNILAccepted
707/231507010OKNILAccepted

Test results- Tensile test, Bend test

S. NoHeat No.Lot No.Qty. (Nos.)Sample sizeWidth (mm)Thickness (mm)Area (mm²)Yield load (KN)Ultimate load (KN)Gauge length (mm)Elongated length (mm)Tensile strength (410 MPa min.)Yield stress min. (250 MPa)% Elongation with min. gauge length= 5.65√So (23% min.)Tensile test OK/ Not OKBend test OK/ Not OKCharpy Impact Test Ok/Not OkAccepted / Not Accepted
13415256301/2330000312.59.90123.7542.6863.2562.8581.26511.11344.8829.29OKOKOKAccpt.
12.59.80122.5042.5062.8562.5380.24513.06346.9328.32OKOKOKAccpt.
12.59.70121.2541.6063.5862.2180.23524.37343.0928.97OKOKOKAccpt.
202/2330000312.59.80122.5042.8062.5162.5381.28510.28349.3829.99OKOKOKAccpt.
12.59.80122.5040.8063.5462.5381.62518.69333.0630.53OKOKOKAccpt.
12.59.70121.2543.1064.5262.2180.24532.12355.4628.98OKOKOKAccpt.
303/2330000312.59.90123.7541.2063.6262.8579.62514.10332.9226.68OKOKOKAccpt.
12.59.90123.7542.8061.2662.8580.24495.03345.8527.67OKOKOKAccpt.
12.59.80122.5040.8061.2862.5380.26500.24333.0628.35OKOKOKAccpt.
404/2330000312.59.70121.2546.2562.3762.2180.96514.39381.4430.14OKOKOKAccpt.
12.59.80122.5046.8462.9562.5380.75513.87382.3729.14OKOKOKAccpt.
12.59.70121.2546.8463.2462.2179.85521.56386.3128.36OKOKOKAccpt.
505/2330000312.59.90123.7547.5962.5462.8581.57505.37384.5729.79OKOKOKAccpt.
12.59.70121.2547.5362.3862.2181.62514.47392.0031.20OKOKOKAccpt.
12.59.80122.5046.9763.2762.5380.95516.49383.4329.46OKOKOKAccpt.
606/2330000312.59.70121.2547.2963.6562.2181.27524.94390.0230.64OKOKOKAccpt.
12.59.90123.7547.6762.9562.8580.37508.68385.2127.88OKOKOKAccpt.
12.59.80122.5048.0262.1462.5381.26507.26392.0029.95OKOKOKAccpt.
707/2315070312.59.70121.2546.9260.2362.2181.47496.74386.9730.96OKOKOKAccpt.
12.59.80122.5046.8761.2562.5380.94500.00382.6129.44OKOKOKAccpt.
12.59.90123.7547.5660.3762.8581.27487.83384.3229.31OKOKOKAccpt.

Test Result: Inclusion Rating & Grain Size

Batch No.Heat No.Qty. of liners (Nos.)Sample (Nos.)Inclusion Rating (thin) (2.0max)Inclusion Rating (thick) (2.0max)GRAIN SIZE (ASTM 6 or finer)Remarks   Accepted /Rejected
ABCDABCD
01/233415256330000101.01.01.51.06Accepted
1.01.01.01.57Accepted
1.51.00.51.00.57Accepted
1.51.01.01.58Accepted
1.50.51.00.57Accepted
1.01.51.51.08Accepted
0.51.51.51.06Accepted
1.01.00.51.07Accepted
0.51.01.01.07Accepted
1.51.50.51.06Accepted

Test Result: Inclusion Rating & Grain Size

Batch No.Heat No.Qty. of liners (Nos.)Sample (Nos.)Inclusion Rating (thin) (2.0max)Inclusion Rating (thick) (2.0max)GRAIN SIZE (ASTM 6 or finer)Remarks   Accepted /Rejected
ABCDABCD
02/233415256330000101.01.01.51.06Accepted
0.51.01.51.08Accepted
1.01.51.01.07Accepted
0.51.51.01.08Accepted
1.51.00.51.06Accepted
1.51.50.51.58Accepted
1.01.00.51.06Accepted
1.00.51.01.08Accepted
0.51.51.01.57Accepted
1.01.01.51.07Accepted

Test Result: Inclusion Rating & Grain Size

Batch No.Heat No.Qty. of liners (Nos.)Sample (Nos.)Inclusion Rating (thin) (2.0max)Inclusion Rating (thick) (2.0max)GRAIN SIZE (ASTM 6 or finer)Remarks   Accepted /Rejected
ABCDABCD
03/233415256330000101.01.51.01.08Accepted
1.01.01.51.57Accepted
0.51.01.00.51.08Accepted
1.51.01.01.56Accepted
1.50.50.58Accepted
1.51.01.51.56Accepted
1.51.01.51.08Accepted
1.01.00.51.07Accepted
1.01.01.01.08Accepted
0.51.51.51.06Accepted

Test Result: Inclusion Rating & Grain Size

Batch No.Heat No.Qty. of liners (Nos.)Sample (Nos.)Inclusion Rating (thin) (2.0max)Inclusion Rating (thick) (2.0max)GRAIN SIZE (ASTM 6 or finer)Remarks   Accepted /Rejected
ABCDABCD
04/233415256330000100.51.01.51.00.51.00.51.07Accepted
1.50.51.51.58Accepted
0.56Accepted
1.01.00.51.01.08Accepted
1.01.01.01.06Accepted
0.51.01.00.50.58Accepted
1.07Accepted
0.50.50.58Accepted
0.51.00.50.51.00.51.06Accepted
0.50.58Accepted

Test Result: Inclusion Rating & Grain Size

Batch No.Heat No.Qty. of liners (Nos.)Sample (Nos.)Inclusion Rating (thin) (2.0max)Inclusion Rating (thick) (2.0max)GRAIN SIZE (ASTM 6 or finer)Remarks   Accepted /Rejected
ABCDABCD
05/233415256330000100.51.01.51.08Accepted
0.51.50.51.06Accepted
0.50.51.01.08Accepted
1.01.00.50.56Accepted
1.51.01.08Accepted
0.51.01.01.07Accepted
1.01.01.00.58Accepted
0.50.50.51.08Accepted
0.51.50.51.00.50.56Accepted
0.50.50.58Accepted

Test Result: Inclusion Rating & Grain Size

Batch No.Heat No.Qty. of liners (Nos.)Sample (Nos.)Inclusion Rating (thin) (2.0max)Inclusion Rating (thick) (2.0max)GRAIN SIZE (ASTM 6 or finer)Remarks   Accepted /Rejected
ABCDABCD
06/233415256330000101.51.00.51.08Accepted
0.51.00.51.57Accepted
0.51.01.00.58Accepted
1.00.50.51.07Accepted
1.01.51.08Accepted
1.01.01.00.57Accepted
1.01.00.51.06Accepted
1.00.50.50.56Accepted
0.50.50.51.50.51.08Accepted
0.50.50.57Accepted

Test Result: Inclusion Rating & Grain Size

Batch No.Heat No.Qty. of liners (Nos.)Sample (Nos.)Inclusion Rating (thin) (2.0max)Inclusion Rating (thick) (2.0max)GRAIN SIZE (ASTM 6 or finer)Remarks   Accepted /Rejected
ABCDABCD
07/233415256315070101.00.51.01.58Accepted
1.00.51.50.56Accepted
1.01.00.50.58Accepted
0.51.00.51.07Accepted
1.51.01.08Accepted
1.00.51.01.06Accepted
0.51.01.01.06Accepted
1.00.50.50.56Accepted
0.51.50.51.00.50.58Accepted
0.50.50.57Accepted

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