Metal Liner Internal Test Report

Metal Liner Internal Test Report

ANNEXURE-I

METAL LINER BAR

(Visual, Surface Defect and Dimensional Check Tests)

  1. Metal Liner to RDSO Drg. No.: T-8748
  2. Qty. on Order: 628599 Nos. (2a) Quantity Offered: 195070 Nos.
  3. Rly. P.O. No.:
  4. Date of Testing:
  5. Name of Supplier:
SN.Heat No.QuantityVisual insp. For Metal liners bar for surface flaws, Lamination, rough/jagged & Imperfect edges.Dimensional Check with GaugesRemarks
G2G7Accepted / Not accepted
GoNo GoGoNo Go
13415256391.683 MTNilOKOKOKOKAccepted 

                     Q.C In-charge

ANNEXURE-II

METAL LINER BAR

(CHEMICAL ANALYSIS)

  1. Metal Liner to RDSO Drg. No.: T-8748
  2. Qty. on Order: 628599 Nos. (2a) Quantity Offered: 195070 Nos.
  3. Rly. P.O. No.:
  4. Date of Testing:
  5. Name of Supplier:
SNHeat No.QuantitySample Size/ No.Chemical results as per raw material Suppliers Test certificateChemical test results done by liner vendorRemarks  
   C 0.23% Max  Mn 1.5% Max  Si 0.4% MaxS 0.05% MaxP 0.05% maxC 0.23% MaxMn 1.5% MaxSi 0.4% Max  S 0.05% MaxP 0.05% Max
13415256391.683 MT.8 Nos.0.1600.8200.2000.0280.0240.1600.8200.2000.0280.024Accepted
0.1600.8200.2000.0280.024Accepted
0.1600.8200.2000.0280.024Accepted
0.1600.8200.2000.0280.024Accepted
0.1600.8200.2000.0280.024Accepted
0.1600.8200.2000.0280.024Accepted

                     Q.C In-charge

ANNEXURE-III

METAL LINER BAR

(PHYSICAL PROPERTIES FROM ROLLED BAR)

  1. Metal Liner to RDSO Drg. No.: T-8748
    1. Qty. on Order: 628599 Nos. (2a) Quantity Offered: 195070Nos.Rly. P.O. No.: Date of Testing:
    1. Name of Supplier:
Sl. NoHeat No.QuantityThickness ( as per Metal liner Drg) mmWidth (mm)Area mm² (A)Yield ( Min 250 N/mm²)Tensile strength Min 410 N/mm²Gauge Length (mm) 5.65√AElongated Length (mm) (value obtain after test)% Elongation Min (23%)Bend Test Internal dia min (3t)Remarks
13415256391.683 MT.12.55.0062.50381.44440.6444.6756.8427.24OKAcceptable
12.55.0063.00336.51517.4644.8558.5430.52OKAcceptable
12.55.0062.50336.00508.8044.6758.5631.10OKAcceptable
12.55.0062.50375.52486.5644.6757.6228.99OKAcceptable
12.55.0062.50381.44440.6444.6756.8427.24OKAcceptable
12.55.0063.00336.51517.4644.8558.5430.52OKAcceptable

                     Q.C In-charge

ANNEXURE-IV

METAL LINER BAR

(INCLUSION CONTENTS & GRAIN SIZE)

  1. Metal Liner to RDSO Drg. No.: T-8748
  2. Qty. on Order: 628599 Nos. (2a) Quantity Offered: 195070Nos.
  3. Rly. P.O. No.:
  4. Date of Testing:
  5. Name of Supplier:
S NoHeat No        Qty.     Sample dSizeInclusion Content Test < 2.0 for A,B,C,D both for thick & thin seriesGrain Size Test As per Spec.Remarks
ABCD
ThickThinThickThinThickThinThickThin
13415256391.683 MT10.50.51.01.56Accepted
21.01.51.51.06Accepted
31.01.01.00.57Accepted
41.51.01.50.56Accepted
50.50.51.51.08Accepted
61.51.00.51.56Accepted

                     Q.C In-charge

ANNEXURE-V

IN PROCESS CHECKING OF METAL LINERS (CUTTING OPERATION).

  1. Metal Liner to RDSO Drg. No.: T-8748
  2. Qty. on Order: 628599 Nos. (2a) Quantity Offered: 195070Nos.
  3. Rly. P.O. No.:
  4. Date of Testing:
  5. Name of Supplier:

(Mark if ok and put X Mark if not ok)

S. NoHeat NoBatch NoNo of linersSample size / No.Time of testingGauge G1Gauge   G3Gauge   G4Gauge G6Accepted/ Not accepted
GoNo GoGoNo GoGoNo GoGoNo Go
123456789101112131415
13415256301/2330000 Nos.10 Nos.8 AM – 9 AMAccepted
202/2330000 Nos.10 Nos.9 AM – 10 AMAccepted
303/2330000 Nos.10 Nos.10 AM – 11 AMAccepted
404/2330000 Nos.10 Nos.11 AM – 12 PMAccepted
505/2330000 Nos.10 Nos.12 PM – 1 PMAccepted
606/2330000 Nos.10 Nos.1 PM – 2 PMAccepted
707/2315070 Nos.10 Nos.2 PM – 3 PMAccepted

                     Q.C In-charge

ANNEXURE-VI

INTERNAL TESTING OF METAL LINERS (STAMPING & COINING OPERATION)

  1. Metal Liner to RDSO Drg. No.: T-8748
  2. Qty. on Order: 628599 Nos. (2a) Quantity Offered: 195070Nos.
  3. Rly. P.O. No.:
  4. Date of Testing:
  5. Name of Supplier:

                                (Mark if ok and put X Mark if not ok)

S. NoHeat No.Batch NoNo of linersSample sizeTime of testingAssembly GaugeMarking/ PunchingGrindingAccepted/ Not Accepted  
OkNot ok
1234567891011
13415256301/2330000  Nos.10 Nos08 AM – 09 PMAcceptable
202/2330000 Nos.10 Nos09 AM – 10 PMAcceptable
303/2330000 Nos.10 Nos10 AM – 11 PMAcceptable
404/2330000 Nos.10 Nos11 AM – 12 PMAcceptable
505/2330000 Nos.10 Nos12 PM – 01 PMAcceptable
606/2330000 Nos.10 Nos01 PM – 02 PMAcceptable
707/2315070 Nos.10 Nos02 PM – 03 PMAcceptable

                     Q.C In-charge

ANNEXURE-VII

FINISHED PRODUCT (Visual, Surface defect check Tests)

  1. Metal Liner to RDSO Drg. No.: T-8748
  2. Qty. on Order: 628599 Nos. (2a) Quantity Offered: 195070Nos.
  3. Rly. P.O. No.:
  4. Date of Testing:
  5. Name of Supplier:
SN.Heat No.QuantityType of defects for Visual insp. (Flaws, fins, burs, sharp edges, Lamination, rough/jagged & Imperfect edges.)No. of defective piecesCumulative NosRemarks Accepted/ Not accepted
1234567
13415256330000 Nos.NilNilNilAcceptable
230000 Nos.Nil02 Nos.02 Nos.Acceptable
330000 Nos.NilNilNilAcceptable
430000 Nos.NilNilNilAcceptable
530000 Nos.Nil01 No.01 No.Acceptable
630000 Nos.NilNilNilAcceptable
715070 Nos.Nil01 No.01 No.Acceptable

                     Q.C In-charge

ANNEXURE-VIII

FINISHED PRODUCT (DIMENSIONAL CHECK)

  1. Metal Liner to RDSO Drg. No.: T-8748
  2. Qty. on Order: 628599 Nos. (2a) Quantity Offered: 195070Nos.
  3. Rly. P.O. No.:
  4. Date of Testing:
  5. Name of Supplier:
Batch  No.Quantity  Sample  DimensionsRemarks  
G1G2G3G4G5G6G7G8
GoNo GoGoNo GoGoNo GoGoNo GoGoNo GoGoNo GoGoNo GoGoNo GoAccepted/ Not Accepted
01/2330000 Nos.200 Nos.OKOKOKOKOKOKOKOKOKOKOKOKOKOKOKOKAccepted
02/2330000 Nos.200 Nos.OKOKOKOKOKOKOKOKOKOKOKOKOKOKOKOKAccepted
03/2330000 Nos.200 Nos.OKOKOKOKOKOKOKOKOKOKOKOKOKOKOKOKAccepted
04/2330000 Nos.200 Nos.OKOKOKOKOKOKOKOKOKOKOKOKOKOKOKOKAccepted
05/2330000 Nos.200 Nos.OKOKOKOKOKOKOKOKOKOKOKOKOKOKOKOKAccepted
06/2330000 Nos.200 Nos.OKOKOKOKOKOKOKOKOKOKOKOKOKOKOKOKAccepted
07/2315070 Nos.200 Nos.OKOKOKOKOKOKOKOKOKOKOKOKOKOKOKOKAccepted

                     Q.C In-charge

ANNEXURE-IX

FINISHED PRODUCT (CHEMICAL ANALYSIS)

  1. Metal Liner to RDSO Drg. No.: T-8748
  2. Qty. on Order: 628599 Nos. (2a) Quantity Offered: 195070Nos.
  3. Rly. P.O. No.:
  4. Date of Testing:
  5. Name of Supplier:
S. NoHeat NoBatch NoNo of linersSample sizeChemical analysisRemarks
C 0.20% MaxMn 1.5% MaxSi 0.4% MaxS 0.04% MaxP 0.04% Max
1234567891011
  1    3415256301/2330000 Nos.3 Nos.0.1600.8200.2000.0260.025Accepted
0.1500.8100.2000.0280.024Accepted
0.1600.8200.1900.0270.024Accepted
202/2330000 Nos.3 Nos.0.1600.8200.1900.0280.025Accepted
0.1400.8000.2000.0290.023Accepted
0.1700.8200.2200.0280.024Accepted
303/2330000 Nos.3 Nos.0.1600.8100.2000.0270.024Accepted
0.1500.8300.2100.0270.024Accepted
0.1600.8200.2000.0280.023Accepted
404/2330000 Nos.3 Nos.0.1600.8200.2000.0290.025Accepted
0.1600.8200.1900.0280.024Accepted
0.1500.8300.1900.0280.024Accepted
505/2330000 Nos.3 Nos.0.1400.8200.2000.0290.024Accepted
0.1600.8100.2100.0270.025Accepted
0.1700.8100.2000.0260.025Accepted
606/2330000 Nos.3 Nos.0.1600.8200.2000.0280.024Accepted
0.1400.8200.2100.0280.023Accepted
0.1600.8200.2100.0290.024Accepted
707/2315070 Nos.3 Nos.0.1600.8300.2000.0290.023Accepted
0.1500.8100.2000.0280.024Accepted
0.1600.8200.1900.0280.023Accepted

                     Q.C In-charge

ANNEXURE-X

FINISHED PRODUCT (PHYSICAL PROPERTIES ANALYSIS) ON BAR AFTER MANUFACTURING

  1. Metal Liner to RDSO Drg. No.: T-8748
  2. Qty. on Order: 628599 Nos. (2a) Quantity Offered: 195070Nos.
  3. Rly. P.O. No.:
  4. Date of Testing:
  5. Name of Supplier:
S. NoCast/Heat NoLot/Batch No.No. of Samples drawnNo. of Samples TestedCr. Area of Test piece (mm2)Load (KN)Tensile Strength( 410 Mpa Min.)Lowest load for starting deformationYield stress (250 Mpa Min.)Gauge length Lo=5.65/ SoFinal gauge length Lu% Elongation (23% Min.)Bend Test at 1800Accepted or Not Accepted
13415256301/2333103.5058.69567.0538.76374.4957.4876.9533.87OKAccepted
103.5057.84558.8439.81384.6457.4875.9532.13OKAccepted
110.5858.62530.1138.79350.7959.4179.5233.85OKAccepted
202/2333110.5858.78531.5638.56348.7159.4176.2528.35OKAccepted
112.8658.96522.4138.95345.1260.0277.6229.32OKAccepted
103.5059.25572.4639.14378.1657.4878.6236.78OKAccepted
303/2333108.9058.70539.0238.46353.1758.9679.5134.85OKAccepted
113.0559.00521.8937.95335.6960.0778.6230.88OKAccepted
110.2059.70541.7439.52358.6259.3178.6232.56OKAccepted
404/2333111.3659.25532.0539.68356.3259.6279.5233.38OKAccepted
111.7258.78526.1339.10349.9859.7278.6531.70OKAccepted
109.8057.69525.4139.85362.9359.2076.5229.26OKAccepted
505/2333111.3658.75527.5637.65338.0959.6277.1029.32OKAccepted
111.5559.50533.3939.81356.8859.6778.6031.72OKAccepted
114.8457.80503.3037.89329.9460.5577.4027.83OKAccepted
606/2333113.4957.67508.1538.76341.5360.1977.6028.93OKAccepted
103.5058.24562.7038.74374.3057.4876.3532.83OKAccepted
117.6059.60506.8039.62336.9061.2775.6223.42OKAccepted
707/2333108.9058.70539.0238.46353.1758.9679.5134.85OKAccepted
113.0559.00521.8937.95335.6960.0778.6230.88OKAccepted
110.2059.70541.7439.52358.6259.3178.6232.56OKAccepted

Tensile strength, Yield strength, and % Elongation test as per clause 10.2, 10.3, 11.2 & 11.3 of IS-2062-1992.

Note:-

A) Tensile strength: – The test shall be carried out on the standard test pieces prepared in accordance with clause 7 & 8 of IS- 1608 

=                              Load (Kgf)                             .      (1 Kgf = 9.81 M pa)                            

Cross section Area of test piece (mm2)

B)  Minimum Yield stress =                                Lowest force for starting plastic deformation

                                                                  Cross section Area of test piece (mm2)

C)  % Elongation = (Lu –Lo)     Where: Lu = Final gauge length, Lo = Gauge length

                                    Lo

D) Bend test: – Bend test shall be conducted in accordance with clause 4, 5 & 6 of IS-1599. (The test piece at room temperature shall withstand bending through 1800 to internal diameter not greater than 3t without cracking, where t is the thickness of the material).

Q.C In-charge

ANNEXURE-XI

TEST RESULTS- FREEDOM FROM SURFACE DEFECTS

  1. Metal Liner to RDSO Drg. No.: T-8748
  2. Qty. on Order: 628599 Nos. (2a) Quantity Offered: 195070Nos.
  3. Rly. P.O. No.:
  4. Date of Testing:
  5. Name of Supplier:
Sl. No.Heat NoLot No.QuantitySample size/No. (Nos. in each lot)Freedom from surface defects OK/Not OKNo. of DefectivesAccepted/ Not Accepted
  1  3415256301/2330000 Nos.10 Nos.OKNilAccepted
202/2330000 Nos.10 Nos.OK01Accepted
303/2330000 Nos.10 Nos.OKNilAccepted
404/2330000 Nos.10 Nos.OKNilAccepted
505/2330000 Nos.10 Nos.OK01Accepted
606/2330000 Nos.10 Nos.OKNilAccepted
707/2315070 Nos.10 Nos.OKNilAccepted

                     Q.C In-charge

ANNEXURE-XII

TEST-RESULTS

(INCLUSION & GRAIN SIZE)

  1. Metal Liner to RDSO Drg. No.: T-8748
  2. Qty. on Order: 628599 Nos. (2a) Quantity Offered: 195070 Nos.
  3. Rly. P.O. No.:
  4. Date of Testing:
  5. Name of Supplier:
S NoHeat NoLot NoQtySample SizeInclusion Content Test < 2.0 for A, B, C, D both for thick & thin seriesGrain Size Test As per Spec.Remarks
ABCD
ThickThinThickThinThickThinThickThin
13415256301/2330000 Nos.11.51.01.01.56Accepted
21.51.51.00.51.07Accepted
31.51.51.511.57Accepted
41.01.51.51.56Accepted
51.01.51.01.06Accepted
60.51.51.01.07Accepted
71.00.51.01.06Accepted
81.51.01.51.06Accepted
91.51.00.51.57Accepted
101.00.51.01.56Accepted

Q.C In-charge

ANNEXURE-XII

TEST-RESULTS

(INCLUSION & GRAIN SIZE)

  1. Metal Liner to RDSO Drg. No.: T-8748
  2. Qty. on Order: 628599 Nos. (2a) Quantity Offered: 195070 Nos.
  3. Rly. P.O. No.:
  4. Date of Testing:
  5. Name of Supplier:
S NoHeat NoLot NoQtySample SizeInclusion Content Test < 2.0 for A, B, C, D both for thick & thin seriesGrain Size Test As per Spec.Remarks
ABCD
ThickThinThickThinThickThinThickThin
23415256302/2330000 Nos.11.01.01.01.56Accepted
21.51.01.51.57Accepted
31.01.51.01.57Accepted
41.01.00.51.56Accepted
51.51.51.01.56Accepted
61.00.51.56Accepted
71.51.51.51.51.56Accepted
81.51.01.51.07Accepted
91.01.01.01.51.57Accepted
101.00.51.01.56Accepted

Q.C In-charge

ANNEXURE-XII

TEST-RESULTS

(INCLUSION & GRAIN SIZE)

  1. Metal Liner to RDSO Drg. No.: T-8748
  2. Qty. on Order: 628599 Nos. (2a) Quantity Offered: 195070Nos.
  3. Rly. P.O. No.:
  4. Date of Testing:
  5. Name of Supplier:
S NoHeat NoLot NoQtySample SizeInclusion Content Test < 2.0 for A, B, C, D both for thick & thin seriesGrain Size Test As per Spec.Remarks
ABCD
ThickThinThickThinThickThinThickThin
33415256303/2330000 Nos.11.01.51.01.56Accepted
21.51.01.01.51.07Accepted
31.00.51.00.51.57Accepted
41.51.01.01.56Accepted
50.51.51.07Accepted
61.51.51.00.57Accepted
71.01.51.51.06Accepted
81.01.00.51.06Accepted
91.51.01.51.56Accepted
101.50.51.01.56Accepted

Q.C In-charge

ANNEXURE-XII

TEST-RESULTS

(INCLUSION & GRAIN SIZE)

  1. Metal Liner to RDSO Drg. No.: T-8748
  2. Qty. on Order: 628599 Nos. (2a) Quantity Offered: 195070 Nos.
  3. Rly. P.O. No.:
  4. Date of Testing:
  5. Name of Supplier:
S NoHeat NoLot NoQtySample SizeInclusion Content Test < 2.0 for A, B, C, D both for thick & thin seriesGrain Size Test As per Spec.Remarks
ABCD
ThickThinThickThinThickThinThickThin
43415256304/2330000 Nos.11.01.01.51.06Accepted
21.51.51.01.07Accepted
31.01.00.51.00.57Accepted
41.51.51.01.06Accepted
50.50.51.56Accepted
60.51.51.01.07Accepted
71.51.01.00.57Accepted
81.51.50.51.58Accepted
91.51.51.51.06Accepted
101.01.01.51.57Accepted

Q.C In-charge

ANNEXURE-XII

TEST-RESULTS

(INCLUSION & GRAIN SIZE)

  1. Metal Liner to RDSO Drg. No.: T-8748
  2. Qty. on Order: 628599 Nos. (2a) Quantity Offered: 195070 Nos.
  3. Rly. P.O. No.:
  4. Date of Testing:
  5. Name of Supplier:
  6.  
S NoHeat NoLot NoQtySample SizeInclusion Content Test < 2.0 for A, B, C, D both for thick & thin seriesGrain Size Test As per Spec.Remarks
ABCD
ThickThinThickThinThickThinThickThin
51220862205/2330000 Nos.11.01.01.01.56Accepted
20.51.01.51.06Accepted
31.01.01.51.07Accepted
40.51.51.01.08Accepted
51.51.01.00.57Accepted
61.51.50.51.57Accepted
71.00.51.01.06Accepted
81.01.00.51.06Accepted
90.51.51.51.06Accepted
101.01.01.01.57Accepted

Q.C In-charge

ANNEXURE-XII

TEST-RESULTS

(INCLUSION & GRAIN SIZE)

  1. Metal Liner to RDSO Drg. No.: T-8748
  2. Qty. on Order: 628599 Nos. (2a) Quantity Offered: 195070 Nos.
  3. Rly. P.O. No.:
  4. Date of Testing:
  5. Name of Supplier:
S NoHeat NoLot NoQtySample SizeInclusion Content Test < 2.0 for A, B, C, D both for thick & thin seriesGrain Size Test As per Spec.Remarks
ABCD
ThickThinThickThinThickThinThickThin
61220862206/2330000 Nos.11.01.01.01.56Accepted
20.51.01.51.06Accepted
31.01.01.51.07Accepted
40.51.51.01.08Accepted
51.51.01.00.57Accepted
61.51.50.51.57Accepted
71.00.51.01.06Accepted
81.01.00.51.06Accepted
90.51.51.51.06Accepted
101.01.01.01.57Accepted

Q.C In-charge

ANNEXURE-XII

TEST-RESULTS

(INCLUSION & GRAIN SIZE)

  1. Metal Liner to RDSO Drg. No.: T-8748
  2. Qty. on Order: 628599 Nos. (2a) Quantity Offered: 195070 Nos.
  3. Rly. P.O. No.:
  4. Date of Testing:
  5. Name of Supplier:
S NoHeat NoLot NoQtySample SizeInclusion Content Test < 2.0 for A, B, C, D both for thick & thin seriesGrain Size Test As per Spec.Remarks
ABCD
ThickThinThickThinThickThinThickThin
71220862207/2315070 Nos.11.01.51.01.06Accepted
21.51.01.01.06Accepted
31.00.51.00.51.56Accepted
41.51.01.01.57Accepted
50.50.51.51.07Accepted
61.51.51.01.06Accepted
71.01.51.50.56Accepted
81.01.00.51.06Accepted
91.01.01.00.56Accepted
101.00.51.51.57Accepted

Q.C In-charge

ANNEXURE-XIII

TEST RESULTSHARDNESS TEST

  1. Metal Liner to RDSO Drg. No.: T-8748
  2. Qty. on Order: 628599 Nos. (2a) Quantity Offered: 195070 Nos.
  3. Rly. P.O. No.:
  4. Date of Testing:
  5. Name of Supplier:
S. NoHeat No.Lot NoQuantity NoSample sizeHardness  Value 115 HB Min.No of defectivesAccepted/ Not accepted
  1  3415256301/2330000 Nos.10 Nos.139, 143, 142, 138, 142, 139, 148, 146, 148, 147.NilAccepted
202/2330000 Nos.10 Nos.140, 136, 139, 140, 142, 136, 136, 144, 142, 140.NilAccepted
303/2330000 Nos.10 Nos.147, 140, 138, 149, 141, 137, 142, 137, 142, 152.NilAccepted
404/2330000 Nos.10 Nos.135, 135, 139, 138, 139, 141, 145, 142, 140, 143.NilAccepted
505/2330000 Nos.10 Nos.149, 140, 136, 147, 138, 146, 137, 141, 139, 137.NilAccepted
606/2330000 Nos.10 Nos.141, 141, 137, 139, 137, 136, 138, 138, 140, 141.NilAccepted
707/2315070 Nos.10 Nos.138, 138, 141, 137, 139, 137, 136, 138, 138, 140.NilAccepted

                   Q.C In-charge

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